Simply put processes are defined as a sequence of events. They are a model of the flow of how things should be done in an optimum environment. The idea being that by establishing a process for an aspect of a business you will remove unwanted variance from the way the business operates. Reduced variance should mean more consistent performance and increased efficiency in the business. Consistent performance and increased efficiencies should lead to more satisfied customers and more profitable operation. What’s not to like about that?

Process was initially introduced into the manufacturing or production environment, where the variation in the end product produced was an undesirable outcome. The idea was to assure that each product was manufactured the same way with a resulting uniformity in the output. This uniformity of output or outcomes seems to be the driving force behind the drive to apply process science to non-production oriented business functions.

If a little bit of process formalization delivers significant returns, then a full scale push toward total business process formalization should be the answer to all our business needs, right?  This direction leads you down the path toward higher order, more complex controls and processes, and as many of the old maps would indicate about uncharted territory, “here there be danger”. The problem is that as the process gets more complex in its efforts to be more broadly applicable, it becomes more cumbersome to document, follow and apply. This necessitates a greater process staff whose task it is it to marshal the process to assure that it is being followed.

By creating a process staff you are now introducing another drag on the business. The process staff is not focused on achieving the goal. They are focused on how you go about achieving the goal. Incremental staff associated with documenting and implementing the process means incremental costs that must now also be offset by additional process efficiencies before the business improvement driven by the process can contribute in a positive manner to the business performance. We now find ourselves in the position where the law of decreasing returns comes into play. The more we depend on the process for improvement, the more people we must have to support the process. The more people we have supporting the process the more improvement the process must provide in order to overcome the incremental costs associated with the increased number of people supporting the process.

Circular logic now ensues. The process gets bigger trying to drive more savings. More people are required to sustain the process. The process has to get even bigger to cover the extra costs of the incremental people.

The major issue that I have with processes is that as they evolve and grow and become bigger, more complex and more all encompassing, they have a tendency to become too focused on how things are being done and seem to lose their focus on the objective of what is being done.  Business is about getting things done. If you can get more things done, and done right than your competitor you should have a competitive advantage. When you start to expend increasingly greater amounts of resources on how you should get things done as opposed to the quantity of resources focused on actually getting things done you have probably hit the point of decreasing returns for your process investment.

The idea of process and process refinement came about when the market was primarily involved in a production and production worker environment. As we have evolved into a knowledge and knowledge worker environment we still seem to be increasingly focused on formulating and formalizing the way we want our knowledge workers to work. We are in effect trying to dictate the way our knowledge workers use their knowledge. This also seems fundamentally flawed to me.

Henry Ford ushered in the mass production process when he stated anyone could have a car in any color they wanted, as long as it was black. He built the ultimate no variability process. He built black model A’s. And that worked for a while. Mass production gave way to mass customization in the manufacturing environment. At one point not too very long ago you could buy any combination of features and colors on just about any car model you wanted.

 It was during this period that a number of car companies started going out of business as their processes, amongst other issues had become too cumbersome to be profitable. The process that worked well for the simple did not hold up as well for the multiplicity of options or the complex. And so the pendulum began to swing back toward far fewer and more simple groups of options or option packages, in order to reduce option complexity. This seems to be the current status of the production process in the automotive industry.

It appears that knowledge worker processes are still going through the “mass customization” stage of application. It seems that the processes themselves are becoming more complex in an effort to address the multiplicity of variables that are present in the knowledge worker environment. We are creeping ever closer to potentially strangling ourselves with the very processes that we hoped would be our profitability generating salvation.

Processes need to provide guidelines on how to deal with the known as well as unknown in business. They need to have enough specificity to provide direction, but also need to allow those that are working within them the ability to vary and adapt them to the changing needs of the customer, company and environment. One size process cannot fit all unless it is so big and so complex as to be able to handle all variables present in the business. Why would you want to build a process, or a model of how you are to conduct business that is as complicated as the real business is? Processes are supposed to simplify things, not mirror their complexity.

We need to keep our processes simple, the staffs associated with them minimal, and allow enough flexibility so that those operating within the process can react and adapt to new situations. Trying to expand the process to work in every instance of business inevitably leads to increased complexity and decreased returns for the effort.